Maintenance

As we are connected to Acme Tools which is working with all Leading foundries in India for the last 23 years so we know what is customer pain and what they required in tooling maintenance.

Automation and Industry 4.0 Solutions: With the advent of Industry 4.0, foundries are increasingly interested in adopting automation, IoT, and data-driven solutions. Providing tools that enable digital transformation and integration with smart manufacturing systems can be highly sought after

Preventive Maintenance Programs: Foundries prefer suppliers who offer preventive maintenance programs for their tooling. Regular inspections, cleaning, and adjustments help prevent major breakdowns and ensure consistent tool performance.
Scheduled Maintenance Reminders: Providing timely reminders for maintenance activities, such as cleaning, lubrication, and calibration, helps customers stay on top of their tooling upkeep and reduces the risk of neglecting crucial maintenance tasks.
Downtime Reduction Solutions: Customers value suppliers who can offer tooling maintenance solutions that minimize downtime. Quick turnaround times for maintenance and repairs are critical to keep their production schedules on track.
Condition Monitoring and Predictive Maintenance: Implementing condition monitoring systems in the tooling can help detect early signs of wear and potential issues. Predictive maintenance approaches can be invaluable in avoiding unexpected breakdowns.
Spare Parts Availability: Maintaining an adequate inventory of spare parts for the tooling you supply is essential. Customers need assurance that they can readily access replacement parts when needed.
Training and Support for In-House Maintenance: Some foundries prefer to handle basic maintenance tasks in-house. Offering training and support to their maintenance personnel can enhance their confidence in using and caring for the tooling properly.
Performance Tracking and Analytics: Providing tools or systems that track the tooling's performance metrics, such as uptime, downtime, and maintenance history, can offer valuable insights for optimizing maintenance processes.
Tooling Health Reports: Regularly providing customers with detailed tooling health reports can help them identify patterns of wear and anticipate future maintenance needs.
Comprehensive Tooling Assessment: Conducting comprehensive assessments of the customer's tooling, including identifying potential areas of improvement or upgrades, demonstrates your commitment to their success.
Integration with Industry 4.0 Technologies: Customers may seek tooling maintenance solutions that integrate with Industry 4.0 technologies, such as IoT-enabled sensors and data analytics, to enable more advanced maintenance strategies.
Customized Maintenance Plans: Offering personalized maintenance plans that align with each customer's specific needs and production schedules can add value to your services.
Environmentally Responsible Maintenance Practices: Foundries are increasingly concerned about sustainability. Employing eco-friendly maintenance practices, such as using biodegradable lubricants or recycling materials, can be appealing to customers.